The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.
In the study, PP/PTFE composites with different degree of fibrillation are prepared. Crystallization and rheology behavior are investigated. PTFE is easily deformed into fiber during compounding. The presence of PTFE fiber enhances the kinetics of isothermal crystallization of PP. The second modulus plateau at the low ω and a tan δ peak indicate the existence of a three dimensional networks. Extrusion foaming results show a 2 orders increase in cell density and 10-fold decrease in expansion ratio due to addition of PTFE compared to that of PP. With PTFE nanofiber, open-cell content of the composites is increased.
We researched a novel simulation strategy that predicts bubble growth phenomenon tailored to high-pressure foam injection molding (HP-FIM) processes. This was done via systematic HP-FIM experiments using a visualization technique. The mathematical model that we developed was based on the well-known “cell model”. To improve the model’s robustness and accuracy, we used the Simha-Somcynsky equation of state for the PS/CO2 mixture, which in turn offers an accurate prediction of the initial bubble radius. Moreover, to capture the fluid flow and mass transport behavior during bubble growth, the transport and rheological properties (that is, its diffusion coefficient, surface tension, viscosity, and relaxation time) that were adopted in this work were functions of the temperature, the pressure, and the gas concentration. In this work, instead of solving the cavity temperature and pressure separately, the temperature and pressure profile inside the cavity were respectively simulated using MoldFlow and experimentally obtained. By inputting the initial gas concentration and the transient pressure and temperature profiles, the proposed model could accurately predict the bubble growth profile under different HP-FIM conditions. The proposed model was validated using experimental data obtained from a series of visualized HP-FIM trials. In both cases, qualitative and good quantitative agreements were achieved between the simulated and the measured bubble growth data.
The strain hardening behavior of polymers has important roles in processing such as foaming, film formation, and fiber spinning. The most common method to enhance strain hardening is to introduce a long-chain branching structure on the backbone of a linear polymer, but this method is costly and challenging to tailor the behavior. We hypothesized that in situ shrinking fibers can increase the strain hardening of linear polymers, and the degree can be efficiently controlled. In this study, we show that heat-activated shrinking fibers compounded in linear polypropylene enhance strain hardening and foamability. Moreover, changing processing conditions, such as temperature, can amplify the degree of enhancement. Rheological measurements and physical foaming tests are shown to support our hypothesis.
Shear stress on polymers has been shown to have a strong effect on morphological and thus mechanical properties of the final structure. In this study, an in-situ visualization system was developed to i) visualize crystal nucleation and growth with high spatial and temporal resolutions and ii) have capability to measure the local shear stress and viscosity of a saturated polymer in isolated, simple shear. The system allows for easy control of experimental parameters: applied shear strain, shear strain rate, temperature, heating/cooling rate, pressure, polymer, and saturation gas. An early verification of the shear stress measuring capability was conducted of the This visualization/measuring system provides a reliable way of determining both rheological and optical properties of plastics simulated under dynamic conditions like that of industrial plastic processes.
Thermo-rheological testing is important for the vinyl industry, as it indicates the temperature range over which a given vinyl formulation can be used in a specific application. A test that has been used for many years is described in D1043, the Clash-Berg stiffness test. The test typically consists of determining at what temperature a material will have a shear modulus of 310.3 MPa (45,000 psi) after 5 seconds of stress applied in torsion. The instrumentation that is used for this test is antiquated and has become difficult to procure. Modern rotational rheometers are well-suited for this test and can be considered as replacements for the older equipment. In this presentation, we will show test results from Clash-Berg tests on TA Instruments DHR rotational rheometer and will demonstrate the excellent correlation between results from the rotational rheometer and the torsion tester.
It is widely accepted that the manufacturing of high expansion PP foams with fine cell morphology is a challenging task due to the low melt strength and the weak rheological behavior of the linear polypropylene. In this study we present a novel method to manufacture high cell density, large expansion microcellular foam through nano-fibrilation PP/PET composites. Various studies have been conducted to improve the processability of linear PP foams. Until now, the most successful industrial approach is using the branching PP as it expressed the strain hardening response and the increased melt strength behavior. However, the commercial price of branching PP resins are still doubled or even tripled comparing with linear PP resins, which dramatically limits the branching PP’s applications. Inducing chemical cross-linking is proven to be another effective way to improve the melt strength of PP. However, the cross-linked structure causes difficulty in recycling PP resins. Furthermore, the cross-linking reaction is not evenly initiated throughout the matrix rendering non-uniform cell structure in the final foam product. Implementing inorganic/organic filler is another alternative route for enhancing the foamability. PP reinforced with those fillers has higher viscosity and better elasticity at melting state. Nonetheless, the well-recognized challenging issue is to achieve well distribution and dispersion of nano-size fibers inside the polymer matrix. Because of the large surface to volume ratio, the nano-fibers tend to agglomerate. The well-established methods usually requires complex experimental conditions and normally involves dealing with chemical hazards. By implementing nano-fibrillation technology, all above mentioned draw-backs were overcome. The nano-fibrillation technology is used to manufacture polymer-polymer fibril composite in this study. The nano-fibrillation technology can generate high aspect ratio nano-fibrils uniformly dispersed inside the polymer matrix. The processing can be briefly summarized as: (i) blending immiscible polymer matrix (A) and polymer reinforcement (B) to make polymer (B) dispersed in spherical shape (the melting temperature of polymer B should be at least 30oC higher than polymer A); (ii) applying large deformation on the polymer extrudate by either hot stretching or cold stretching; (iii) carefully choosing a temperature between the melting temperature of polymer A and polymer B to melt the composite without damaging the fibril morphology of polymer B. In this study, three kinds of PPs with different viscosity are reinforced with PET nano-fibrils via melt spinning. The study shows that the high viscosity PP is preferred to generate low diameter nano-fibrils (~200 nm) in a wide concentration range; while the diameter of fibrils in low viscosity PP decreased with raising PET concentration. The oscillatory shear behavior is studied by comparing the storage modulus (G’) and phase angle (tanδ) of the non-fibrillated and fibrillated samples. Differential scanning calorimetry and birefringence optical microscope were employed to study the crystallization kinetics of PP/PET fibril composites. The rheological properties and crystallization kinetics were significantly improved with the presence of PET fibrils. Crucially, benefit from the strengthened rheological behavior and crystallization kinetics, the batch foaming of PP/PET nano-fibril composite is able to product a high cell density polymer foams.
Erdener Karadag, Dursun Saraydin , Yasemin Isikver, March 2018
The crosslinker used in the preparation of a poly(hydroxamic acid) hydrogel has a greater effect on its dye-sorbent properties (i.e., the removal efficiency) than does the type of dye.
N'guadi Blaise Allou , Rajib Lochan Goswamee, January 2018
The viscoelastic properties and stability of hybrid gels, synthesized via in situ polymerization, are improved upon addition of magnesium-aluminum layered double hydroxide.
The viscoelastic behavior of polymer melt is a significant factor during rheological characterization and should be taken into account during analysis and viscosity modeling.
Daming Wu, Ying Liu, Zhenzhou Yang, Jingyao Sun , Pengsheng Gou, November 2017
A new plate-to-plate isothermal hot embossing method with a low cycle time enables highly uniform microstructures to be introduced in semicrystalline polymers for use in practical devices.
Veena Choudhary, K. K. Vimal, G. S. Kapur, Abhishek Sachan, August 2017
The influence of cotton stalk concentration, chemical treatment, and presence of a compatibilizer on the mechanical, rheological, and morphological properties of samples is investigated.
Joao M. Nobrega, Olga S. Carneiro, Celio Fernandes, Yalew Sitotaw, Luis L. Ferras, July 2017
A combined numerical and experimental approach provides an improved understanding of the correlation between flow conditions and the strength of weld lines.
Novel composites containing natural spray-dried nanofibers have improved rheological properties over conventional filled polypropylene composites and may be suitable for fused filament fabrication.
The present work was conducted to assess the influence of polymer viscosity variation from batch to batch on the part dimensions and production interruptions. The results show however that parameters such as mold temperature, barrel temperature profile and holding pressure have much more influence on these two production quality indicators than the polymer viscosity.
This work focuses on exploring the long-term rheological behavior of polylactic acid and its nano-composites containing 3% clay. Creep and recovery experiments were performed at 160°C for the neat PLA and its composite. Zero-shear rate viscosity was determined and used to determine the terminal relaxation time. Also, the continuous retardation spectra were calculated from the creep data and found to be consistent with those from the oscillatory data.
Antioxidants (AO) are used to protect the polymer from deterioration either during extrusion or after production. Probably two types of Antioxidants are used to protect polymer, primary antioxidant (phenol type) and secondary antioxidant (phosphate type). The performance ratio of both the antioxidants is depend on its process technology, processing conditions and its application. To understand the effect of each antioxidants on HomoPP, different samples at different AO dosage were extruded. Relevant product properties such as mechanical, physical and rheology were measured. The test result obtained elucidates that the polymer recipe is a balance of additives to meet the requisite end product properties under the employed processing conditions.
The objective of this work is to study the variations of how independent processing parameters such as temperature, speed, and feed rate affect the dependent responses for consistent output colour (L*, a*, b*, dE*). In this study, the compounded material was processed on an intermeshing twin-screw extruder (TSE) and injection molded to evaluate their effect on the colour stability, rheology and dispersion of the polycarbonate resins. Focus was extended to the interaction of the speed, which correlates to the dispersion and colour changes.
Kim McLoughlin Senior Research Engineer, Global Materials Science Braskem
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Kim drives technology programs at Braskem to develop advanced polyolefins with improved recyclability and sustainability. As Principal Investigator on a REMADE-funded collaboration, Kim leads a diverse industry-academic team that is developing a process to recycle elastomers as secondary feedstock. Kim has a PhD in Chemical Engineering from Cornell. She is an inventor on more than 25 patents and applications for novel polyolefin technologies. Kim is on the Board of Directors of SPE’s Thermoplastic Materials & Foams Division, where she has served as Education Chair and Councilor.
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Gamini has a BS and PhD from Purdue University in Materials Engineering and Sustainability. He joined Penn State as a Post Doctorate Scholar in 2020 prior to his professorship appointment. He works closely with PA plastics manufacturers to implement sustainability programs in their plants.
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Tom Giovannetti holds a Degree in Mechanical Engineering from The University of Tulsa and for the last 26 years has worked for Chevron Phillips Chemical Company. Tom started his plastics career by designing various injection molded products for the chemical industry including explosion proof plugs and receptacles, panel boards and detonation arrestors for 24 inch pipelines. Tom also holds a patent for design of a polyphenylene sulfide sleeve in a nylon coolant cross-over of an air intake manifold and is a Certified Plastic Technologist through the Society of Plastic Engineers. Tom serves on the Oklahoma Section Board as Councilor, is also the past president of the local Oklahoma SPE Section, and as well serves on the SPE Injection Molding Division board.
Joseph Lawrence, Ph.D. Senior Director and Research Professor University of Toledo
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Dr. Joseph Lawrence is a Research Professor and Senior Director of the Polymer Institute and the Center for Materials and Sensor Characterization at the University of Toledo. He is a Chemical Engineer by training and after working in the process industry, he has been engaged in polymers and composites research for 18+ years. In the Polymer Institute he leads research on renewably sourced polymers, plastics recycling, and additive manufacturing. He is also the lead investigator of the Polyesters and Barrier Materials Research Consortium funded by industry. Dr. Lawrence has advised 20 graduate students, mentored 8 staff scientists and several undergraduate students. He is a peer reviewer in several journals, has authored 30+ peer-reviewed publications and serves on the board of the Injection Molding Division of SPE.
Matt Hammernik Northeast Account Manager Hasco America
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Matt Hammernik serves as Hasco America’s Northeast Area Account Manager covering the states Michigan, Ohio, Indiana, and Kentucky. He started with Hasco America at the beginning of March 2022. Matt started in the Injection Mold Industry roughly 10 years ago as an estimator quoting injection mold base steel, components and machining. He advanced into outside sales and has been serving molders, mold builders and mold makers for about 7 years.
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How to reference articles from the SPE Library:
Any article that is cited in another manuscript or other work is required to use the correct reference style. Below is an example of the reference style for SPE articles:
Brown, H. L. and Jones, D. H. 2016, May.
"Insert title of paper here in quotes,"
ANTEC 2016 - Indianapolis, Indiana, USA May 23-25, 2016. [On-line].
Society of Plastics Engineers, ISBN: 123-0-1234567-8-9, pp. 000-000.
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